A new generation of polyurethane is expected to set new standards for the sealing industry. The polyurethane was developed for an array of uses and is more resistant to water and withstands major temperature fluctuations better than existing polyurethanes.
“Today construction equipment is developed for global use. Seals must function in the Arctic as well as the desert and perform their tasks reliably for years,” said Mathias Burkert, a Freudenberg Sealing Technologies product manager in Schwalmstadt. “The new generation of polyurethane is designed precisely for such requirements.”
Polyurethane is primarily known as foam for door frames and mattresses and is also frequently used in paints and adhesives. But this material is important for the production of seals that perform tasks under especially severe conditions. Along with excellent resistance to ozone, it has four times the robustness of elastomers. It also effectively withstands exposure to mineral fluids.
Polyurethane seals are primarily used in heavy-duty machinery such as excavators and tractors.
Continued Burkert, “We have succeeded in manufacturing a basic material for seals with a far longer operating life than the current materials used.”
The usage spectrum for the new polyurethane ranges between -40°C and +120°C; made possible by a specific modification of the polyurethane components responsible for its temperature characteristics. The result is the new material’s favorable viscoelastic behavior. In practice, this means that seals made from the material stay flexible at low temperatures and sufficiently stable at high temperatures. In this way, development engineers take changing market requirements into account.
This new generation of polyurethane seals is especially well-suited to construction and agricultural machinery, as well as materials-handling equipment which require high-performance materials that allow far longer periods of operation.
Common parts, which are universally usable and help to lower costs, are mandatory for new designs. The new polyurethane generation is a universally usable material that fulfills these requirements. Until now, manufacturers often had to store different versions of components such as hydraulic cylinders, depending on the location around the globe where they were due to be used and on the medium that the hydraulic system employed.
The new material can be used in mineral hydraulic fluids at up to 120°C, and is safe from damage due to hydrolysis even when used in water heated to 80°C.
In a comparison test with various extrusion gaps at 40 megapascals and 100°C, seals with the new generation of polyurethane show no appreciable sign of wear, while conventional seals malfunction prematurely. Its tensile strength also far surpasses current possibilities measuring around 25 megapascals, or 35% above other materials.
Experts at Freudenberg Sealing Technologies were able to double extrusion stability under high pressures. This ensures the avoidance of damage from any pressure peaks, which can be particularly evident in highly stressed equipment such as construction machinery. This is good news for the sealing specialist‘s customers. They can rely on a product that meets the highest technical demands and allows long, maintenance-free operating cycles — under the world’s toughest operating conditions.
Freudenberg-NOK Sealing Technologies