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The latest smart rivet tools from STANLEY Assembly

By Michelle Froese | April 22, 2021

The BR12PP-8 System is one of the last innovation that integrates and monitors key facets of the blind rivet assembly process. Watch a video about it here.

STANLEY Smart Rivet Tools let manufacturers reduce scrap, optimize an assembly area, and provide real-time process data to the existing plant manufacturing execution system by recording the stem break load and rivet pull distance.

STANLEY Assembly Technologies, a global provider in precision fastening, offers the PB2500 Smart Rivet Tool, which builds on the proven capabilities of the original PB2500. The company also offers the BR12PP-8 Smart Rivet Tool, with a QBE-series Controller, to provide an advanced level of capabilities for rivet setting.

The PB2500 Smart Rivet Tool maximizes productivity and delivers a cordless, blind-rivet installation and process-monitoring system. Users can install 1,100 steel 4.8mm (3/16″) open-end fasteners with a single charge by using a 2.0Ah battery.

An on-board process-monitoring system ensures that any incorrectly fastened joints are detected immediately, preventing entire batches being affected. A built-in touchscreen allows monitoring to be easily set up and used.

The PB2500 also offers a quick-release nose housing and jaw guide, a quick-slide battery installation, an LED light to ensure clear line of sight to the application, and an ergonomic soft grip handle for operator comfort.

The BR12PP-8 Smart Rivet Tool is a programmable, full error-proofing and process-monitoring, cordless blind-rivet setting system. It covers rivet sizes 1/8” (3.2mm) and  3/16″ (4.8mm).

Additional features of the BR12PP-8 include:

  • Quality and error-proofing: delivers advanced error-proofing capabilities such as rivet count, job select, and connection to customer error proofing systems.
  • Process traceability: offers onboard storage of 500 rivet pull results, two rivet pull-traces stored locally — which provide force, distance, speed, current, and bus voltage recorded every 1ms during the rivet pull. All the recorded force data is easily exported.
  • Productivity: configures easily with an optional barcode and can allow the change between 16 different jobs. This is ideal when multiple rivets or application thicknesses are present.
  • Flexibility: programmable smart tool that can contain up to 16 different rivet jobs, allowing a user to use one tool for many rivet applications.
  • Feedback: alerts the operator visually and audibly of the rivet status, and can also send output signals to the plant network.

 

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Search Fastener Engineering

  • Home
  • Fasteners
    • Nuts, bolts, rivets
    • Screws
    • Spacers + standoffs
    • Pins
    • Uclips + U-nuts
    • Eyebolts, rod ends, etc.
    • Thread repair kits + lockers
  • Adhesives
  • Springs
    • Compression
    • Constant force
    • Spring clip
    • Torsion springs
  • Washers / Spacers
    • Gaskets and Seals
  • Tools
  • Materials
  • Resources
    • Digital Issues
    • Leadership in Engineering
    • Suppliers
    • Video
  • Women in Engineering